Infrastructure

R&D Lab

  • More than 200 people including 150 Process Chemists, 30 Analytical Chemists with other support staff.
  • 24 Work-stations with complete online utilities to support a wide range of chemical reactions.
  • Facilities to do high and low temperature (-70°〜300°C) and high pressure reactions
  • Analytical support like NMR, GC Mass, HPLC, GC, IR and UV Spectrophotometer, LC-MS, 400 Mhz NMR, ICP etc.
  • Fully documented Quality Systems and Analytical Procedures ISO 17025 certified.
  • In house library with over 20,000 periodicals, books and search facilities like STN, Sci-finder etc.
  • Utilities for Lab. - N2, AIR, vacuum,Cl2& H2 handling facilities.
  • Process Safety Equipment’s like DSC, TSU.
  • Real Time Data Capturing with Automated Jacketed Reactors.

Kilo Lab

  • Dedicated team of highly qualified engineers to manage kilo lab round the clock.
  • Flexible reactor set up to facilitate quick change over.
  • Distillation facilities to establish recycling of solvents etc.
  • Capability of handling low temperature, high temperature, low pressure and high pressure reactions.
  • Solid handling facility like centrifuge, vacuum dryer, etc.

The infrastructure includes:

Reactors: 5 Ltr to 100 Ltr MOC - Glass, Glass lined and SS-316
No. of Reaction Assemblies: 12
Low Temperature Reaction: Upto - 70°C
High Temperature Reaction: Upto + 300°C
Distillation Column: 30 Theoretical Plates
Hydrogenation Autoclaves 50 Ltr (MOC:SS 316) up to 25 Bar
High Pressure Reaction Set Up Upto 5 Ltr, Modular Facility designed for 100 bar pressure, Fully Automated on Scada Software

Pilot Plant

  • Facilities to carry out various reactions including high pressure, cyro etc.
  • Unit processes like crystallization, filtration, vacuum distillation, continuous distillation, evaporation etc.
  • Dedicated team of highly qualified engineers to manage the facilities round the clock.
  • Machinery and equipments includes:
Equipment Capacity
Reactors
SS-316 450 Ltrs to 1500 Ltrs
MSGL 450 Ltrs to 2000 Ltrs
Hydrogenation Autoclaves Upto 250 Ltrs designed for 20 bar pressure
High Pressure Reaction Set Up Upto 100 Ltr, Modular Facility designed for 100 bar pressure, Fully Automated on Scada Software
Fractionation Assemblies (MOC SS-316) Up to 30 plates
Centrifuges 50 Kg (MOC:SS 316 & Halar lined)
Agitated Nustch Filter 0.25 sq.mtr & 1 sq.mtr
Rotary Vacuum Dryer 50 kg & 500 kg
Thin Film Evaporator (MOC SS 316) 0.25 sq.mtr

Commercial Production

  • PI has fully integrated state of art manufacturing facilities spread over in Gujarat state at 3 different locations namely GIDC, Panoli-1 (90000 sq mts plot area ), Panoli-II ( 160000 sq mts plot area) and SEZ – Jambusar(JMB) (200000 sq mts plot area).
  • All plants at JMB are fully DCS automated plant latest technology of Foundation Fieldbus (FF) and Remote Input/Output (RIO). The installation of RIO which is a combination of Yokogawa, Japan and Turck, Germany at PI is the biggest in Asia at present.
  • This manufacturing site is accredited ISO 9001:2000 for quality management system, ISO 14001 for Environment Management System and OHSAS 18001 for Occupational Health and Safety System. Manufacturing sites have got various prestigious awards like Green Chemistry award, Golden peacock award on quality and safety, Green Excellence awards, Energy conservation award and many more from various governmental and independent bodies.
  • There is a commitment to provide highest priority to sustainable development. To fulfil this both sides ( JMB and PNL) have state of art environmental health and safety facilities and systems. The sites have no of installations like rotary kiln incinerators, Fume incinerator for off-gases incineration, MEE, ETP, STP, RO and scrubbers etc at relevant places to comply all environmental norms .
  • A dedicated R&D centre located at Udaipur, Rajasthan having recognised by department of Science and Technology-Government of India with all modern equipment and facilities provided continuous back-up to manufacturing site to add no of new molecules in product portfolio in each year.
  • Many multinational company across the globe (being a customer or potential customer ) regularly audited manufacturing facilities for QA and EHS systems.
  • Analytical Labs at process development centre and commercial plant are certified ISO 17025 and GLP for analytical abilities.

Equipment Capacity

List of major process capabilities are as follows:

  • Both PNL and JMB site has state of are hydrogenation facility with fully automated system having highest safety from its installation to operation. There are scope to run 8 nos hydrogenation reaction simultaneously which is one of the biggest installation in India.
  • Critical reactions like Grignard using Mg metal, Darzen Condensation using Na Metal, Cyanation using Sodium Cyanaide, Chlorination using chlorine liquid or by usage of reagent like Thionyl Chloride, Sulfuryl chloride, Dry HCl etc, Bromination in large capacities etc are run on regular basis in various plant with state of art technology maintaining highest standard of safety.
  • Alkylation using Isobutylene compressed gas from a dedicated storage facility runs both at JMB and PNL facility in complete automation mode.
  • Amination using liquid ammonia from dedicated storage tank runs at JMB using highest level of automation.
  • High pressure air oxidation and various catalytic reactions are carried out in many areas on a regular basis to produce newly patented molecule in manufacturing site.

List of major equipments/capacities are as follows:

Equipment Description Capacity
SS-316 Reactors Jacketed / Limpeted / Dimpled 2m3 to 32m3
SS-316 Autoclaves Limpeted 1.7m3 to 6m3
MSGL reactors Jacketed 2.5m3 to 32m3
SS:904L Reactor Limpeted 10m3
Hastealloy reactor Limpeted 6.3m3 to 25m3
Distillation systems Upto 50 theoretical plates With fractionations column
Agitated Nutsche Filters SS-316, HC lined 2.5m2 to 8.0m2
Centrifuges SS, SS-Teflon lined 48” to 60”
Rotary Vacuum dryers SS-316 3.0m3 to 7.5m3
Wiped Film Evaporator SS-316, 904L lined 1.5m2 to 5.0m2
Agitated Thin Film Evaporator SS-316 2.5m2 to 7.5m2
Pan Dryer SS-316 8.0m2
ZMS SS-316 100-800 LPH
Various Solvent storage facility SS-316/MS 25 Kl to 100 Kl
Bromine Storge facility MSGL tank 100 Mt storage capacity
Isobutylene Storage facility SS-316 tank 40 KL storage capacity
Liquid Ammonia storage MS Tank 20 Kl Storage capacity
Various gaseous storage Facility Chlorine, MMA, Freon etc in Tonner 10-12 tonner each can be stored

List of major Utilities is as follows:

Utilities Capacity
Captive power 5200 Kva
Cooling towers 13300 TR
Chilled Brine plant 1250 TR (-15 ͦ C)
  525 TR (-35 ͦ C)
Chilled water plant 1500 TR (7 ͦ C)
Cold storage Upto 5 ͦ C
Steam 40 MT/Hr
Hot oil system 600 mCal/hr
Nitrogen 1200 NM3/hr



Top reasons to invest in PI:

Enjoys track record of stellar performance in terms of quantity, quality and on-time deliveries.

An important global partner with leading innovator agro chemical companies and MNCs

A rich pipeline of high quality crop protection products for farmers in the agrochemicals industry, crucial for India’s food security

Ethical, fair and driven by Trust, Adaptability, Speed and Innovation

Respects product patents, safety, health and environment